Product Description
Farming equipment Aluminum belt pulley/Aluminum die casting belt pulley/Aluminum casting parts/farming equipment parts
Why Choose us
1. Own mould R&D team and mould making workshop.
2. Own factory to offer the reasonable prices and quick response.
3. Complete service from mould, production, heat treatment, surface treatment, assemble.
4. 20years experience for die casting.
5. Squeeze casting+T6 — to make the parts with lightweight and strong strength.
| Process | Aluminum Die casting, Squeeze casting+T6, Zinc Alloy die casting,CNC machining, Turning |
| Equipment | Cold chamber die casting machine:200T/280T/400T/600T/800T/1100T.CNC centers, CNC turning, CNC lathes, electrical pulse, line cutting, milling, drilling, grinding |
| Material | A319, A356, A360, A369, A380, A383, A384, A413, A535, 44300, 44300, 46000, AlSi9Mg, AlSi9Cu3, ADC12, ZL102, ZL104, ZL108, Zamak2,3,5,7 ect. Squeeze Casting: A356+T6, A356.2+T6, AlSi9Mg+T6, Zl108+T6, AlTi-Alloy+T6 |
| Surface | Trimming, Deburring,Polishing, Shot blasting, Sand blasting,Tumbling, Powder coating, Anodizing, Chrome, Zinc, Electrophoresis, Passivation, Chemical coating. |
| Software Assistance | Pro-e/Solid work/UG/Auto CAD/CATIA |
| Products Application | Automotive industry, Bicycle and motorcycle, Door and windows and furniture, Household appliance, Gas meter, Power tool,LED lighting, Medical instrument parts, ect. |
Aluminum Lightweight Production–Squeeze casting
We have developed the process of squeeze casting successfully. After T6 treatment, parts will be same level of strength and hardness as forging, but not need so much machining jobs, then finally realized the high strength and light weight of production.
Process introduction
-Integrated the advantages of forging and die casting.
-Parts forming under vacuum & high pressure conditions.
-Parts are made with very high density, very strong strength & hardness after T6.
-Roughness of parts are as same as the die casting.
-Precision with no more machining for some complex structure
Why Choose us?
1. Own mould R&D team and mould making workshop.
2. Own factory to offer the reasonable prices and quick response.
3. Complete service from mould, production, heat treatment, surface treatment, assemble.
4. 20years experience for die casting.
5. Squeeze casting+T6 — to make the parts with lightweight and strong strength.
Certifications
Company Profile
As a manufacturer, it is a great advantage to have our own moulds workshop, to make the perfect parts by saving time and costs. Set with full machines and skilled team, we can finish moulds very quickly for some big project with more than 50 models of parts. And changing or testing new samples always are free to customer and to be finished within short time.Full equipments support us the enough production capacity. We can make a wide range of parts from 0.01kg ~ 20kg. We can offer a very short lead time for you and adjust our production shifts according to customers urgent needs.
Packaging & Shipping
FAQ
1.Are you manufacture or trading company?
A: We are manufacture since 2006.
2. Can we get free samples?
A. For the samples in our stocksize, sure, we’d love to provide you for free to test the quality, but hope you can bear the Freight cost.
B. For the customized samples, we can also open a new mould as your requests, but hope you can bear this samples cost.
3. What is surface treatment do you have?
A: Zinc plated, nickel plated, tin plated, brass plated, silver plated, gold plated, anodizing, etc.
4. Do you accept OEM/ODM?
A: Sure. We have more than 10 years OEM experience.
5. What’s your payment term?
A: Payment terms are flexible for us in accordance with specific conditions. Generally we advise 30%TT deposit, balance be paid before shipment
6.What is the normal lead time?
A. For stock products, we will send goods to you within 1-7days after receiving your payment.
B. For mass production, lead time is around 15-30 days, and longer if need open new mould.
7.Shipping
A. For small trial order,FEDEX, DHL, UPS, TNT etc can be provided.
B. For large order,we can arrange shipment by sea or by air according to your requirement. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Die Casting Machine Type: | Cold Chamber Die Casting Machine |
|---|---|
| Die Casting Method: | Precision Die Casting |
| Application: | Agricultural Machinery Parts |
| Machining: | CNC Machining |
| Material: | Aluminum Alloy |
| Surface Preparation: | Deburring |
| Samples: |
US$ 3/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do wheel pulleys contribute to efficient power transmission?
Wheel pulleys play a crucial role in facilitating efficient power transmission in mechanical systems. Here’s a detailed explanation:
1. Belt Engagement:
Wheel pulleys use belts to transmit power from one component to another. The design of the pulley ensures proper engagement with the belt, creating a positive grip that minimizes slippage. The belt wraps around the pulley’s circumference, maximizing the contact area and enhancing the transfer of rotational motion. This secure and efficient belt engagement allows for the effective transmission of power.
2. Mechanical Advantage:
Wheel pulleys are often used in conjunction with different-sized pulleys to create mechanical advantage. By varying the diameter of the pulleys in a system, the speed and torque can be adjusted to meet specific requirements. For example, a larger pulley driving a smaller pulley results in increased torque at the expense of speed, while a smaller driving pulley with a larger driven pulley increases speed at the expense of torque. This mechanical advantage enables efficient power transmission by matching the system’s power requirements.
3. Reduced Slippage:
Wheel pulleys are designed to minimize belt slippage during power transmission. The pulley’s groove profile and dimensions are carefully engineered to match the belt type and size, ensuring proper alignment and preventing the belt from slipping off the pulley. Additionally, tensioning mechanisms can be incorporated to maintain the optimal tension in the belt, further reducing the risk of slippage. By reducing slippage, wheel pulleys ensure that the transmitted power reaches the intended components efficiently.
4. Smooth Operation:
Wheel pulleys contribute to efficient power transmission by providing smooth operation. They are often equipped with bearings or bushings that reduce friction and enable the pulley to rotate smoothly. This smooth rotation minimizes energy losses due to friction, ensuring that the power is effectively transferred from the driving component to the driven component with minimal wastage.
5. Versatility and Adaptability:
Wheel pulleys offer versatility and adaptability in power transmission systems. They can accommodate various belt types, sizes, and materials, allowing for flexibility in system design and optimization. This versatility enables engineers to select the most appropriate belt and pulley combination for the specific power transmission requirements, maximizing efficiency.
6. Maintenance and Lubrication:
Proper maintenance and lubrication of wheel pulleys contribute to efficient power transmission. Regular inspection and maintenance help identify any issues or wear that may affect the pulley’s performance. Additionally, applying appropriate lubrication to the pulley’s bearings or bushings reduces friction, ensuring smooth operation and efficient power transfer.
Overall, wheel pulleys contribute to efficient power transmission through their effective belt engagement, mechanical advantage, reduced slippage, smooth operation, versatility, and proper maintenance practices. By optimizing these factors, wheel pulleys enable reliable and efficient power transfer in a wide range of mechanical systems and applications.
What types of materials are commonly used for wheel pulley components?
Wheel pulley components are typically made from a variety of materials, each selected based on specific performance requirements. Here are some commonly used materials for wheel pulley components:
1. Metals:
a. Steel: Steel is a widely used material for wheel pulley components due to its high strength, durability, and resistance to wear. It is capable of handling heavy loads and high-speed applications. Different types of steel, such as carbon steel or stainless steel, may be chosen based on factors like corrosion resistance and environmental conditions.
b. Aluminum: Aluminum is known for its lightweight properties, making it suitable for applications that require reduced weight or where inertia is a concern. It offers good corrosion resistance and is often used in pulleys that require high-speed rotation.
c. Cast Iron: Cast iron is preferred for its excellent wear resistance and ability to withstand heavy loads. It is commonly used in applications where durability and stability are crucial, such as industrial machinery.
2. Plastics:
a. Nylon: Nylon is a popular choice for wheel pulley components due to its high strength, low friction, and resistance to wear. It offers good dimensional stability and is often used in applications where noise reduction and smooth operation are important.
b. Polyurethane: Polyurethane is valued for its excellent abrasion resistance and elasticity. Pulleys made from polyurethane are suitable for applications that involve high wear or require shock absorption, such as conveyor systems.
c. Acetal: Acetal, also known as Delrin, is a thermoplastic with low friction and good dimensional stability. It provides high resistance to chemicals and moisture, making it suitable for pulleys used in demanding environments.
3. Composite Materials:
a. Fiberglass Reinforced Plastic (FRP): FRP pulleys are made by combining a resin matrix with fiberglass reinforcements. These pulleys offer high strength-to-weight ratios, corrosion resistance, and excellent dimensional stability. They are commonly used in industries such as marine, aerospace, and mining.
b. Carbon Fiber Reinforced Polymer (CFRP): CFRP pulleys are lightweight and possess exceptional strength. They exhibit high stiffness, low thermal expansion, and resistance to corrosion and fatigue. CFRP pulleys find applications in areas where weight reduction and high performance are critical, such as in sports equipment or high-end machinery.
It’s important to note that material selection for wheel pulley components depends on factors such as load capacity, speed, operating conditions, environmental factors, and cost considerations. By choosing the appropriate materials, wheel pulleys can deliver optimal performance, longevity, and reliability in various applications.
How do wheel pulleys handle variations in load capacity and speed?
Wheel pulleys are designed to handle variations in load capacity and speed in power transmission systems. Here’s a detailed explanation of how they handle these variations:
Load Capacity:
1. Pulley Size and Diameter:
Wheel pulleys can be designed with different sizes and diameters to accommodate varying load capacities. Larger pulleys have a greater contact surface area with the belt or rope, distributing the load over a larger area and reducing the stress on the pulley. This allows for the transmission of higher loads without compromising the integrity of the pulley.
2. Material and Construction:
Wheel pulleys are manufactured using materials that offer high strength and durability. Common materials include metals such as steel or cast iron, as well as high-strength plastics. The construction of the pulleys is designed to withstand the anticipated loads without deformation or failure.
3. Bearing and Shaft Design:
The bearings and shafts supporting the wheel pulleys are chosen and designed to handle the expected loads. They are selected based on load capacity, speed, and the specific requirements of the application. High-quality bearings and robust shafts ensure smooth rotation and reliable performance under varying load conditions.
Speed:
1. Pulley Ratio:
Wheel pulleys operate on the principle of pulley ratio, where the speed of the driven pulley is determined by the ratio of the sizes of the driving and driven pulleys. By adjusting the pulley sizes, the speed of the driven pulley can be modified to meet the desired requirements. This allows for variations in speed without the need for complex transmission mechanisms.
2. Belt or Rope Selection:
The selection of the belt or rope used with the wheel pulleys can also influence the speed capabilities. Different types of belts or ropes have varying speed ratings and can handle different operating speeds. By choosing the appropriate belt or rope material and design, the wheel pulleys can effectively handle variations in speed.
3. Pulley Design:
Wheel pulleys are designed to minimize slippage and ensure efficient power transmission at different speeds. The pulley grooves are shaped and dimensioned to match the profile of the belt or rope, maximizing the contact area and grip. This design feature helps maintain consistent power transmission even at varying speeds.
Overall, wheel pulleys handle variations in load capacity and speed through careful design considerations, such as pulley size and diameter, material selection, bearing and shaft design, pulley ratio, belt or rope selection, and pulley design. By incorporating these factors, wheel pulleys provide reliable and efficient power transmission across a range of load and speed conditions.
editor by CX
2024-04-03
